Gear Machining

CNC Gears is the process to obtain the specific structure and precision of gears by the general precision CNC machining method. Gears are the core transmission components of mechanical equipment. The quality will have a direct impact on the vibration, noise and reliability of mechanical products, and sometimes become a key factor restricting the improvement on product levels. Therefore, it is very important to choose an excellent gear manufacturing supplier. LJZ company focuses on providing high-precision gear manufacturing services for various industries.

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How are Gears Manufactured?

Gear manufacturing steps include forging, normalizing, turning, rolling, gear shaving, heat treatment, grinding. The purpose of normalizing process is to prepare for the final heat treatment to effectively reduce the deformation of heat treatment.  



A Trusted Partner for Gear Hobbing and Gear Cutting Services

ISO management system-LJZ has a wealth of experience and strong design team, as well as supporting hardware equipment. Our gear cutting companies' production management follows ISO and automobile quality management system, pursuing high-precision, stable and durable products.

Powerful CNC equipment-equipped with advanced German CNC production machines including gear turning and milling, Swiss machining, hobbing, grinding, etc. In-house inspection and testing equipment includes Hexagon CMM, runout tester, gear tester, etc. The measurement accuracy can reach ISO 1 grade.

Quality assurance-a variety of testing standards, including stringent material testing, in-processing-inspection, finished product random checking, and final testing. Regular staff training and promotion.

Our capabilities-Expert in manufacturing of small and medium module gears, Modulus 0.3-15, Size 0-1000mm, and DIN 5-9 accuracy.




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Available Materials That We Work With LJZ Custom Gear Cutting

For every precision machined gear, including the most complex mass production, its materials must pass our most professional testing and inspection. The materials that we often work with are:

Aluminum alloy, Alloy steel, Copper, Stainless steel, POM, Nylon, PMMA, ABS, PEEK, and more.


Workpiece materials using gear machining are divided into several main groups according to ISO standards, each group has unique machinability properties. Steel is the largest material group in the metal cutting range. Stainless steel is an alloy material with a chromium content of not less than 12%. Heat resistant premium alloys include many high alloy iron, nickel, cobalt and titanium based materials.  


Workpiece materials using gear machining are divided into several main groups according to ISO standards, each group has unique machinability properties. Steel is the largest material group in the metal cutting range. Stainless steel is an alloy material with a chromium content of not less than 12%. Heat resistant premium alloys include many high alloy iron, nickel, cobalt and titanium based materials.  


Industrial Gear Manufacturing Types-How to Apply

Industrial Gear Manufacturing Types-How to Apply

The difficulty of gear manufacturing has discouraged many companies, except us. Instrument manufacturers realized that when producing a large number of reliable, punctual and cost-effective gears, LJZ can always achieve their goals. Our gear products and services are welcomed by the following industries:

Reducer

Robot

Our gear manufacturing service is widely used in family service robot, commercial robot, medical and health robot, special robot, logistics robot and many robots. 

Auto

Engine accessories: throttle body, cylinder block, tensioning wheel

Transmission system accessories: clutch, transmission, reducer, magnetic materials 

Brake accessories: brake master pump, brake sub pump  


Medical

Hospital commonly used medical instruments: trauma treatment vehicle, operating table, operating lamp, monitor, anesthesia machine, ventilator, and so on  

Precision Instrument

Measuring instrument, automobile instrument, ionizing radiation instrument, marine instrument, aviation instrument, navigation instrument, driving instrument, radio test instrument and so on. 

ETC

As a professional company in CNC machining, our gear cutting service is widely used in ETC antenna, ETC controller, ETC settlement platform, etc.

Reducer

Robot

Auto Medical

Precision Instrument

ETC

Picture Display of Gear Machining

Bevel Gear Cutting
Bevel Gear Cutting
Worm Gear Machining
Worm Gear Machining
Helical Gear Cutting on Milling Machine
Helical Gear Cutting on Milling Machine

Related Machining Service

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We are committed to providing rapid prototyping, CNC machining, Swiss machining, plastic injection molding, gear machining services. Contact us to get more info!